Amsco Building
On Existing Base and Looking Beyond
Salt Lake City window manufacturer sees new composite line as key
to growing existing customer sales and expanding into replacement
market
January 2005
A pioneer in its market, Amsco Windows was one of the first manufacturers
in the Rocky Mountain region to actively promote vinyl windows.
In a move that would later play a critical role in the significant
growth it has seen during the past 20 years, the company launched
a vinyl window line in the late '80s. Now, the Salt Lake City manufacturer
is promoting a composite window line, and it hopes once again the
new product will be a catalyst for growth in coming years.
Amsco launched the Renaissance window last summer. Constructed
of wood/cellular polymer composite profiles, the unit offers the
look and feel of a wood window, combined with the low maintenance
of vinyl, according to Steve Sullivan, the company's director of
marketing. Like a wood window, it features stile-and-rail type sash
construction and a variety of interior finish options. Exterior
capstock coatings provide the color variety and low maintenance
of cladding.
The launch of a new line always presents challenges, and those
challenges can be even greater with such a unique product. "One
of the biggest, I think, will be to balance production capacity
with sales, and keep up with the same sort of delivery times and
service levels we have on vinyl," says Bart Naylor, co-president
and co-CEO. Many of the company's dealers, which largely cater to
the new construction market, also are not used to "upselling" a
higher-end product, he adds.

The Renaissance line, however, fits very well into Amsco's overall
strategy and vision, emphasizes Tracy Shaver, the company's other
co-president and co-CEO. "We like to be on the leading edge, as
well as offer the best available technology."
Core Values
Originally Aluminum Manufacturing and Supply Co., Amsco was founded
in 1949 by Philip Rasmussen, who returned to Salt Lake City from
the U.S. Navy determined "never to take an order again." Rasmussen
instilled a number of core values at Amsco, says Naylor, and one
of those was to remain focused on its employees. That means more
than treating them with respect and providing good benefits, he
adds. Unlike some entrepreneurs, Rasmussen always has been able
to empower employees, Naylor states, and as a result, employee retention
is high.
That has proven beneficial in starting up production of the new
line, says Shaver, who notes that in some ways, the addition of
the composite line "reminds me of when we got into vinyl." Because
many of Amsco's employees were involved with the vinyl window launch,
they bring a great deal of knowledge and experience to the start-up
process. "It's neat to see guys come up with new ideas. There's
a tremendous amount of enthusiasm," says Sullivan.
In terms of actual production, the mechanically-fastened composite
windows assemble like aluminum, Shaver adds.
"We're using some old-time processes that are new to us, but it
turns out they are not so new to some of the guys who were here
in the aluminum days," he reports.
Dealer Relationships
Rasmussen was also behind Amsco's commitment to strong dealer relationships,
which begin with delivering products as promised, but also require
going one step further. Like other manufacturers, Amsco often goes
the extra mile to speed up the occasional order. "They're our bread
and butter," notes Shaver. "If they need one window, we get it to
them."
Amsco is committed to providing dealers with all the tools they
need to support their operations, he continues, and one of its more
successful dealer efforts has been installer training and certification
using the InstallationMasters program developed by the American
Architectural Manufacturers Association. The company's dealers can
differentiate themselves with certified installers, and "we've had
a wonderful response," Shaver reports.
Amsco is dedicated to promoting dealer growth and avoids situations
that can lead to conflict, such as builder-direct sales, Naylor
points out. "Dealers learned they could trust us. In the end, the
builder gets better service too." In Amsco's early years, Salt Lake
City's relative isolation from other major population centers was
beneficial to the company, says Naylor. There were always a few
other local window fabricators, but larger window and door manufacturers
were not attracted to the city. Shipping to and servicing a market
that was not huge to begin with meant that the Salt Lake City area
was not that attractive for companies based hundreds of miles away.
That has all changed, with more people moving into the Mountain
States in general, and the Salt Lake region in particular, with
its many nearby ski resorts. A growing market has meant the competition
is no longer just local. "It has made us better," Naylor says. "With
the biggest guys out there coming to town, we know we can never
let our guard down." It also has reinforced the importance of maintaining
dealer relationships. "When you're the only game in town, there's
nothing to compare you to, so dealers naturally experiment and see
who else is out there," he explains. "What's gratifying is that
they come back."
When the majors first come, they often start by selling through
dealers but end up selling direct to the builder, adds Sullivan.
"The dealer becomes disillusioned." Pointing to cities like Reno
and Boise, where Amsco has expanded in recent years, Sullivan says
the manufacturer's strategy is to carefully choose one or two dealers,
rather than try to saturate the market. "We then work to give them
the tools they need, and they've boomed. In turn, those dealers
stick with Amsco and really work hard for the company because they
see us working for them." This approach has been very successful
for Amsco, Sullivan notes, providing the company with good penetration
into the builder markets in much of the Intermountain West.
On the flip side, this strategy can limit opportunities somewhat.
Most of the company's growth in recent years has come from expansion
into new territories as its loyalty to certain dealers prevents
it from adding more dealers in its existing markets or selling through
other channels.
Something a Little Higher End
Amsco is committed to growth, however, and Naylor explains that
for the past five or six years, the manufacturer and its dealers
have been looking for something to differentiate themselves-"something
a little higher end" to take to their existing markets. A key reason
for choosing the composite, Shaver states, is that "our customers
actually asked us to do it."
"In the past, they've had to go elsewhere for a high-end, wood
window product," says Naylor. Now they can get a product that meets
the needs of custom and high-end builders with the same quick turnaround
times and level of service they can get with vinyl windows and doors,
he asserts. "We have a ready market there, because many of our dealers
prefer to deal with us."
Dealer
reviews of the new product have been positive. Although skeptical
at first, they now see the line "is not just different than wood
or different than vinyl; it's a quality product. The aesthetics
are there," Sullivan states. When the Renaissance line debuted at
the Pacific Coast Builders Conference show last summer, some attendees
said it looked more like a wood window than a clad-wood window does,
he points out.
Dealers also appreciate the line for one of the same reasons Amsco
does, Sullivan continues. "We wouldn't want to cannibalize what
we're doing already. We don't see it taking away from vinyl sales.
We see it building on them," he explains, pointing out that most
of Amsco's dealers see the line as a new opportunity to sell to
custom and high-end builders.
Replacement Market
Originally a retail operation, Amsco was initially involved in the
replacement segment of the business. Spurred by the building boom
in the West, its dealer base switched largely to the new construction
business, and Amsco's commitment to its dealers led the company
to do the same, says Naylor. It has been focused on the new construction
market ever since.
Amsco has eyed the replacement business for some time, admits Sullivan,
but shied away from the specialty dealer/remodeler segment-those
firms selling directly to homeowners-because it didn't want to enter
the market as a "me-too" supplier. In addition to the potential
the Renaissance line offers through Amsco's existing dealer base,
the new composite line provides a unique opportunity to enter the
replacement market with "something truly different," he continues.
Now, Amsco's "looking for a few good men" to take on the line,
with plans to take a similar approach with dealers in the replacement
business as it does in new construction, Sullivan states. "We're
not looking for 50 guys in Denver to sell this window; we want two
that we can partner with."
To ensure it can provide its dealers the products and support they
need, Amsco plans to take it one step at a time into this market,
says Sullivan. The manufacturer is currently working on the marketing
infrastructure and support materials necessary for selling to homeowners.
It also continues to ratchet up production capacity, he notes.
"We have to be careful not to get into too many areas at once,"
adds Naylor, who sees matching capacities with demand and maintaining
service levels as the biggest challenge in the launch of the product
line. That will be a bigger challenge on the retrofit side, he continues,
because the market is very new.
Prior to its vinyl window launch, Amsco employed about 65 people
in the early '80s. It now employs over 400 people and is a Window
& Door Top 100 manufacturer with sales in the $50 million to
$75 million category. While the new composite line may not enable
the company to more than quadruple in size again, executives agree
it clearly offers potential in both the new construction and replacement
side of the business.
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